Automotive instrument panel conveyor line: exclusive transfer solution for precision interior components
The automobile instrument panel conveying line is a precise transfer system specially designed for the core components of automobile interior. With "anti-scratch, high-precision, flexible adaptation" as the core, it integrates anti-static belt lines, small roller tables, intelligent positioning tables and other equipment. The entire process of injection molding, assembly, testing, and final assembly docking of the instrument panel is a key logistics facility to ensure the production efficiency, appearance and performance of the instrument panel.
1. Core transportation forms
Anti-static belt line: It adopts soft anti-slip conveyor belts to avoid scratching on the surface of the instrument panel. It is suitable for transfer of light-loaded precision parts such as panels and shells. The running speed is 0.3-0.8m/s, and it is stable and without vibration. Small precision roller table line: carries the instrument panel assembly, cooperates with pneumatic positioning clamps to achieve accurate fixation of ±2mm, and supports button assembly, wire harness docking and other processes.
Intelligent docking station: Seamless connection with the assembly line, automatically adjusting height and angle, ensuring that the instrument panel is accurately embedded in the interior of the body and reducing manual calibration errors.
2. Core advantages
Precision protective design: The conveyor belt is anti-static and scratch-resistant, and is transported in a contactless manner throughout the process. The defective appearance rate of the instrument panel is controlled within 0.2%.
Flexible adaptation of multiple models: By quickly replacing positioning tooling, switch the production of different models of instrument panels (sedans, SUVs, new energy vehicles) within 30 minutes to adapt to multiple varieties of orders.
Efficient collaboration: Connect to the MES system to synchronize production beats in real time, shorten the waiting time between processes to 5 minutes, and improve the overall efficiency of interior assembly. As the "logistics link" for precision manufacturing of automobile interiors, this transmission line not only meets the high protection needs of instrument panels, but also takes into account production flexibility, providing solid support for high-quality and large-scale production of automobile interiors.
