Bicycle conveying line: a modular intelligent transfer solution for lightweight two-wheeled vehicles
The bicycle transportation line focuses on the core of "modular adaptation, lean transfer, and low-cost upgrade". Aiming at the industry characteristics of lightweight bicycle (including electric moped) components and fast model iteration, it innovatively integrates "segmented transportation units + fast replacement" System + Intelligent error-prevention mechanism ", covering the entire chain of accurate distribution of parts and components, flexible assembly of frames, and off-line vehicle inspection, getting rid of the single transfer function of traditional transmission lines. Become a flexible production core facility suitable for small and medium-sized batch customization and mass production.
1. Core innovation delivery unit
Sectional splicable roller table: Adopt modular design, a single section length of 1.5-3m can be freely combined, and the width of the roller table is electrically adjusted (adapted to 24-29 inch wheel diameter). It can be adapted to new models without overall transformation, and the installation cycle is shortened by 50%. Lean parts sorting line: Integrated scanning identification and gravity diversion device, automatically distinguishing different specifications of gear shift levers, brake clamps and other accessories, and accurately delivering them to corresponding assembly stations. The sorting efficiency is increased by 60%, and the error rate is <0.05%. Non-destructive vehicle transfer platform: It adopts air-bag buffer design to evenly distribute the pressure when carrying the vehicle to avoid scratching of the frame paint surface and deformation of the wheel set; it is equipped with a lifting docking mechanism to seamlessly connect the coating line and inspection line, improving the stability of transfer. 40%.
2. Core differentiation advantages
Modular and flexible capacity expansion: Supports "increasing and decreasing transportation units on demand". Start-ups can first configure the basic section to meet production capacity, and then gradually expand the capacity with business growth to reduce initial investment costs. Fast reverse replacement capability: Equipped with a one-button replacement system, the roller spacing and positioning fixture position are automatically adjusted through preset parameters. Switching between mountain bikes, road bikes, electric moped and other models is completed within 5 minutes, far exceeding the industry's average replacement efficiency. Lean cost control: Equipment energy consumption is reduced by 30% compared with traditional transmission lines, modular design reduces maintenance parts inventory, and at the same time reduces component loss through intelligent error-prevention mechanism, helping companies save annual operation and maintenance costs by 15-20%.
3. Industry adaptation value
In response to the trend of "multiple varieties, small batches, and fast delivery" in the bicycle industry, this transmission line not only solves the pain points of slow replacement and large space occupation in traditional production, but also adapts to the needs of manufacturers of different sizes through "modular configuration"-Small and micro enterprises can start with light weight, and large-scale enterprises can achieve efficient production of multiple models of mixed lines. At the same time, its lean transfer design ensures the quality stability of core bicycle components (such as carbon fiber frames and electronic transmission systems), providing flexible logistics support for the personalized and high-quality development of the two-wheeled vehicle industry.